Industrial Solvent Distillation and Recycling Systems For High Volume Recovery Of Solvents


Industrial companies that rely on solvents for cleaning, processing, and other operations have to take special measures to handle these chemicals. They will frequently have to dedicate part of their facility, budget, and labor to handling hazardous waste disposal once the solvents have been contaminated. They also must dedicate part of their facility and budget to maintaining a steady supply of virgin solvent.

The cost of maintaining all this adds up quickly, but such expenses can be significantly reduced. In-house solvent recovery systems provide a safe and efficient way to recycle and recover solvent, making it readily available for reuse. Through a distillation process, contaminated acetone, alcohol, and other liquid chemicals can be isolated from paint, sediment, grease, dirt, etc. and cycled back into production for reuse.

High Volume Distillation Units

High Volume Distillation Units From
NexGen Enviro Systems


The ECOPLUS models, available in 25, 37, 53, and 105-gallon capacities are ideal for medium to large operations. Designed to operate directly from drums or totes, the ECOPLUS provides high productivity with low worker interventions.

With a conically shaped boiling tank, automatic loading system and automatic waste unload, these units exhibit virtually hands-free operation. These models can be equipped with a scraper system to process high solid percentage waste streams.

Optional liquid ring vacuum generators enable the distillation of high boiling solvents. Certified to UL 2208 and ATEX II 2G explosion-proof standards, the ECOPLUS models are the cutting edge of safety and technology.

Continuous Distillation Units

Continuous Distillation Units From
NexGen Enviro Systems


The Continuous Model solvent recyclers are designed utilizing the standard ECOPLUS and HR model processors with advanced automation. Their purpose is to offer companies inline solvent recovery with total automation.

With the capability to recover up to 125 gallons per hour the continuous models offer the highest level of productivity and ease of use. These units are meant to plug into existing industrial operations accepting waste via piping directly to holding tanks and continually feeding clean product back to the processing system.

Even the waste unload is automated to allow hands-free cycling of the equipment. Certified to UL 2208 and ATEX II 2G explosion-proof standards, these systems are the ultimate solution for high volume users requiring inline recycling of solvent waste products in any industry.

Add To Quote
Name
Gal Volume
Dimensions
Weight lbs
Oil Volume Gal
Watts
Power Volts
Amps
Min-Qty
25
55"L x 35"W x 110"H
1345
12
10000
460 3 phase
12
25
55"L x 35"W x 110"H
1345
12
10000
460 3 phase
12
37
75"L x 44"W x 112"H
1345
12
10000
460 3 phase
12
37
75"L x 44"W x 112"H
1345
12
10000
460 3 phase
12
53
75"L x 44"W x 114"H
1345
16
13000
460 3 phase
16
53
75"L x 44"W x 114"H
1345
16
13000
460 3 phase
16
105
83"L x 55"W x 124"H
1958
32
24000
460 3 phase
29
105
83"L x 55"W x 124"H
1958
32
24000
460 3 phase
29
153
112"L x 91"W x 169"H
5676
40
47000
460 3 phase
58
317
154"L x 91"W x 169"H
5732
53
69150
460 3 phase
87

The Benefits Of Solvent Recovery Systems


Solvent distillation systems make it possible to reduce the amount of new solvent needed by as much 90 percent. This provides considerable cost-savings at the front end of your manufacturing and service operations. Your cleaning processes can carry on in a streamlined, continuous manner without the need to regularly introduce new, virgin solvent.

The real economy of solvent recycling systems is gained through a major reduction in waste material. Once the solvent is separated to be reused, the amount of waste remaining at the end of the cycle is minimal.

The solutions provide a safer means of handling, allows for fewer facility resources devoted to management, and reduced time and expenses needed for disposal or offsite recycling.



Benefits of our On-Site Recycling Equipment

Commercial Benefits Operational Benefits Technical Benefits
  • Save over 90% annually on virgin solvent acquisition.
  • Reduce the costs of buying, transporting, and storing solvents.
  • Improve throughput, sustainability, and profit margins.
  • Help to reduce waste disposal costs and liability of hazardous material transportation.
  • Quick return on investment.
  • Reduce operational and labor costs.
  • Long-lasting equipment durability.
  • Easy maintenance with a self-cleaning scraper system.
  • Easy to operate with minimal operator intervention.
  • Facilitates automated solvent transport to and from production areas.
  • High purity solvent recovery.
  • Combine storage tanks and process equipment.
  • Eliminate or reduce manual solvent handling operations.
  • Integrates directly into your production process.
  • Improve production safety.
  • High performance with our new heating, condensing, and vacuum technology.
  • Can handle multiple solvent streams.
  • Low maintenance and operational cost.
  • Can operate in either batch or continuous mode.
  • Meet your specific application requirements.
  • Complete automatic recovery and recycling system.
  • Highest explosion-proof standards and certifications.
  • Onboard touch screen PLC that shows every aspect of the process.
  • Customization options are available.
  • All units are UL 2208 and ATEX II 2G explosion-proof listed.

Implementing An Industrial Solvent Recycling Solution


For the needs of high volume solvent users in all industries, NexGen Enviro Systems provides many equipment options that feature advanced technology and automated capabilities. We provide machinery that suits the needs of manufacturers and industrial processors, large and small, but we offer special units that are dedicated to the requirements of businesses that use heavier quantities of solvent and require a robust means of recovering usable product.

We have provided industrial solvent recycling and recovery systems to thousands of customers. Once their equipment is fully implemented, they save substantial cost while reducing their environmental impact and improving their processing and the safety of their operations.

Why Choose NexGen Enviro Systems For Your Solvent Recovery Solution?


Our team of experts can help you identify a specific unit and all the individual features and custom options that will perfectly suit your requirements. We'll guide you through the selection and implementation process so that once you're set up, you'll be up and running.

Though all of our solvent recyclers are made to be user-friendly, with no need for complicated or extensive training, through our experience, you'll have access to all the support you require. Every unit is designed to be safe enough to use in virtually any type of facility and is UL 2208 and ATEX II 2G explosion-proof listed.