Advanced Solvent Recycling Equipment for Industrial Efficiency
Solvent recycling equipment is a game changer for manufacturers and industrial looking to cut costs and reduce waste. By integrating high-performance solvent distillation technology into your production process, you can recover and reuse up to 95% of your solvents, lowering expenses, improving sustainability, and ensuring compliance with environmental regulations.
Solvent recovery solutions are essential in industries that use cleaning solvents, coatings, and chemical-based manufacturing processes. With increased regulations surrounding hazardous waste disposal and environmental protection, businesses must adopt more sustainable solutions.
Investing in solvent recycling equipment aligns with regulatory requirements and reduces operational overhead, making it an indispensable asset for modern manufacturing and service industries.
How Solvent Recycling Equipment Works
Solvent distillation equipment operates by heating used solvent to vaporization. The vapor then condenses into a clean, reusable form, while contaminants separate for easier disposal. This efficient process minimizes hazardous waste, simplifies handling requirements, and extends the lifecycle of your solvents.
The recycling process is straightforward and highly effective:
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Dirty solvent enters the distillation chamber – The contaminated solvent is collected and transferred into the distillation unit.
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Solvent heating and vaporization – The unit heats the solvent, causing it to evaporate while leaving behind impurities.
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Condensation and collection – The vaporized solvent is cooled and condensed into a liquid form.
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Reuse and waste disposal – The purified solvent is ready for reuse, while the residual waste is easier to handle and dispose of properly.
Low Volume Distillation Units From
NexGen Enviro Systems
For businesses with small-scale solvent usage, NexGen Enviro Systems offers IST Model solvent recyclers with 2.6, 4, 6.6, 11, and 16-gallon capacities. These compact, high-performance units feature:
- UL 2208 & ATEX II 2G explosion-proof certification – Ensuring the highest safety standards for industrial environments.
- Touchscreen PLC for seamless cycle management – Enhancing usability and automation.
- Rapid 4-hour cycle time for maximum efficiency – Short turnaround time for uninterrupted production.
- Heavy-duty, powder-painted steel construction for durability – Long-lasting performance in harsh conditions.
- Optional features include automatic loading, vacuum distillation, and Teflon-coated boiling tanks for extended service life and process optimization.
These units are ideal for small operations that need an effective, cost-efficient solvent recovery solution without significant capital investments.
Medium Volume Distillation Units From
NexGen Enviro Systems
The DIGIT Model series provides 24, 37, and 53-gallon capacity options for mid-range solvent recovery needs. These units bridge the gap between small and large-scale operations, featuring:
- Fully automated cycle control via a touchscreen PLC – Reducing manual intervention and increasing precision.
- Explosion-proof certifications ensure safe operation – Meeting stringent safety standards.
- Enhanced automation with auto-load level controls – Allowing consistent performance and minimal operator involvement.
- Residual discharge valve and vacuum distillation options – Improving recovery rates and efficiency.
- Teflon-coated boiling tanks for longevity and ease of maintenance – Reducing contamination risks and improving durability.
These mid-range units are best suited for operations that use solvents at a moderate volume but require a balance between automation and cost efficiency.
Why Choose Solvent Recycling Equipment?
Implementing solvent recycling equipment offers significant advantages:
- Cost Reduction – Reduce your dependency on virgin solvents and minimize hazardous waste disposal costs.
- Environmental Compliance – Decrease hazardous waste production and simplify EPA reporting requirements.
- Operational Efficiency – Streamline solvent management with integrated automation and user-friendly controls.
- Versatility – Suitable for aerospace, defense, electronics, medical, woodworking, shipbuilding, printing, and other industries.
Long-Term Benefits of Solvent Recycling
Beyond immediate cost savings, solvent recovery has long-term benefits that impact productivity, sustainability, and regulatory adherence. By continuously recycling solvents in-house, businesses can:
- Reduce dependence on chemical suppliers – Limiting price fluctuations and supply chain vulnerabilities.
- Improve workplace safety – By minimizing exposure to hazardous chemicals and reducing storage risks.
- Enhance sustainability goals – Supporting green manufacturing initiatives and corporate responsibility efforts.
- Lower insurance premiums – Many insurers offer incentives for businesses that actively reduce hazardous waste production.
Why Partner with NexGen Enviro Systems?
With nearly three decades of expertise, NexGen Enviro Systems delivers advanced solvent recovery solutions tailored to your specific industrial needs.
Our equipment integrates seamlessly into your existing process, offering features such as:
- Factory Integration – Adaptable to existing automation systems for optimized workflow.
- Vacuum-Assisted Distillation – Enables solvent recovery at lower temperatures, reducing energy consumption and preserving chemical integrity.
- Built-in Safety Features – Including PLC error codes, automatic shutdown, and controlled pressure release valves.
- Regulatory Compliance – All units meet UL 2208 and ATEX II 2G explosion-proof standards, ensuring safe operation in manufacturing environments.
Our engineers work closely with businesses to design customized solvent recycling systems that meet specific production needs. Whether you're looking to implement a new recycling system or upgrade an existing one, we provide expert guidance and solutions that maximize performance and cost savings.
NexGen Enviro Systems: Your Trusted Solvent Recycling Partner
At NexGen Enviro Systems, we prioritize customer service and technical expertise. Whether you need guidance on implementing solvent recycling for the first time or are looking to upgrade your current system, we offer:
- Process Evaluations – Assess your existing setup and identify efficiency improvements.
- Customized Solutions – Design solvent recycling units tailored to your space and operational requirements.
- Technical Support & Training – Hands-on assistance to maximize your equipment’s performance.
- Ongoing Maintenance & Service – Ensuring longevity and optimal functionality of your solvent recycling system.
Ready to Optimize Your Solvent Recovery Process?
Invest in cutting-edge solvent recycling equipment and maximize efficiency with NexGen Enviro Systems. Contact our team today to discuss your needs and discover how our solutions can improve your operations.
We provide comprehensive assessments, installation support, and long-term service to ensure your investment delivers the highest value for years.
